So, i solved the whole problem! I had him fire it up again, and this time it revved like a new mower! Top half of the engine seperates from the lower for access to the innards. View attachment Throttle adjust honda hrb216.pdf. Holding the carburetor throttle valve fully open, turn the governor arm shaft clockwise fully, and tighten the governor arm nut. 0000041884 00000 n Move the choke rod to OFF once the engine is warm. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). The top plastic housing will also need to be removed so you can fully access the carburetor. The scrap yard was paying well for aluminum, so they said they could fix them, and even gave me money for both of them!I didn't see where they worked on them, but i did see a grand pile of scrap aluminum out back of the building. Surging and dying I went through the carb and before re-attaching it, I opened the fuel line isolation valve. ! s7;\|NOdU9E 0000073704 00000 n Step 3 Locate the Phillips-head screw that holds the throttle lever to the engine bracket. Includes, lawn mowers, tillers, pressure washers, etc. 0000072748 00000 n Most likely your noise is from a loose blade or damaged blade hub. Taking the carburetor apart and cleaning it is time-consuming but not difficult. 0 The top no-load speed is now 3050 and the engine is stopping when switched off. 0000001496 00000 n Download or purchase Honda Engine owners' manuals for the GCV190. Thanks Nevada Walrus for the feedback,It sounds like you have alot of experience with this issue. 0000005802 00000 n xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N 97, Availability: Out of stock, We're out of stock of this engine right now - call 855-264-6487 for availability. Save my name, email, and website in this browser for the next time I comment. HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya, y>7zeCC3H:.2 ~/gV{^WZ 13]NXkFn $!/\erbA53tP94T?O`T`""KE s(Fn< d~@wC > Runs great now! 0000006671 00000 n 0000031900 00000 n Ethanol fuels can be used as long as the fuel has no more than 10% ethanol (E10). Do you think I should just look for a cheap used mower and swap engines. The model# is GJAEA 2160470. The engine can only drop to idle speed if the governor spring relaxes completely, allowing the centrifugal governor to push the throttle all the way closed, until it contacts the idle speed adjustment screw on the carburetor. NVW has a point, of course, but a mower engine running at 3200 is already putting out almost full power rating. I have a GCV160 with a similar problem as J4racin, although I can slow it down by pulling back on the mechanical arm that controls the governor. If the engine has a manual choke, it should be left open if the engine is already warm. 0000002323 00000 n I purchased this mower used for my 79-year-old grandfather to cut his grass and get some exercise. Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. Thanks for the link. Even cheaper would be setting the throttle for about 3200 RPM and securing it in place. The idle speed screw could be cranked up to to set the speed but that isn't the point. 0000016838 00000 n Move the throttle lever to run the engine at the standard maximum speed, and adjust the throttle lever limiting screw so the throttle lever cannot be moved past that point. Just tip it until most of the oil drains and then refill. An engine that runs too fast will burn too much fuel and the lifespan will be shortened. 0000072311 00000 n Locate the Phillips-head screw that holds the throttle lever to the engine bracket. Posted on January 11, 2017 by Admin. Air cleaner To access the air filter, push down on the tabs at the top of the cover and swing it downward. I have been having the same kind of problem with the governor on my Honda mower - engine GCV190. If you have never done this before, you are probably wondering how difficult it will be, what tools you will need, and if you should just call an expert. Thanks a lot. The throttle lever is connected to a cable that runs to your carburetor. A forum community dedicated to lawnmower owners and enthusiasts. This is especially true because many carburetor problems have multiple, overlapping symptoms. Move the choke lever to the choke (|\|) position. May 11, 2015 / Throttle setting for GCV160 too slow. 65 0 obj <>stream Your Honda may . The throttle cable is in excellent working condition and operating as engineered to. Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. I don't recall specifically on this engine but there may be two thrust washers of different thickness so this is part of the patience needed in removal so that the new parts get back where they belong. Your Honda may have an auto choke. This is the idle/pilot jet. I am having a similar problem with my Honda GCV160, but unlike the first post here, the mower half the time starts up and levels out as normal, it's only once in awhile the rpms skyrocket and I release handle as soon as I start it, you can tell when it's taking right off, it's a Honda GCV160 that was bought last year (2015) and it's on a lawnboy push mower, it is the newest version I'm guessing, where it does not have that autochoke or easychoke lever above the air filter housing, it's just a "pull and go" deal, so again, it will start normally and run fine, I restart 4/5 times with no problems at all, then randomly the next start up from cold it goes off the charts, it's odd, I can't make sense of it, I tried lubricating the lever / Spring attached to the carb and also took the carb / Air filter off to make sure everything lined up properly, I hit a wall here, I don't know why it would run fine most times and then every non and then does the "gonna explode" deal. #2. Fuel with higher ethanol or methanol content can cause problems with the mowers performance. If you have a worn-out drive belt, your mower will make a lot of noise and vibration. 0000058269 00000 n I adjusted the throttle wire so that the control lever just touches the choke arm. I was wondering if someone took it apart and left it off. I've found the spring that pulls the throttle open, but nothing that pulls the lever back to the idle position. Welcome any helpful tips. 0000003542 00000 n Turn the engine stop switch to "ON." Use the recoil starter. Required fields are marked *. Shut the engine off and remove the air cleaner from the top of the engine by using a pair of pliers to remove the nut on top of the air cleaner. Every hole needs to be clear of dirt. Step 1: To check the drive belt, follow the steps given. Honda recommends 10W30 motor oil for this engine. Pull it out and check for oil. 0000026825 00000 n Make sure the throttle moves from idle to full open freely after making the adjustment. how to bypass the governor on a predator 212 engine Honda GX160 GX220. 0000013276 00000 n Its been very good otherwise. Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. direction the governor arm moved to open the throttle. Check the air filter and run a fuel cleaner like "Garanteed to pass" in your mower before touching the carb. 0000025957 00000 n . 0000003477 00000 n Tighten the nut on the governor arm. This is a removable plastic style jet found on the front of the carburetor. ELgX4OPT>! %4[1+`q $ When the upper half of the motor is pulled up to seperate from the oil pan, the crankshaft slides up through the oil seal, does the seal usually get damaged and need to be replaced or should it be good to go. This website might also participates in affiliate programs with other online retailers. www.hondalawnparts.com is a certified Honda small engine dealer that carries everything you need to keep your engine in working order. HMMM. The hand throttle also had a . Thank you. Move the throttle lever to SLOW and let the engine idle for a few seconds. Tighten lock nut - pull out the slack and tighten. I then figured out a way of doing it. Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. After you have cleaned the pilot jet, push it back in carefully, and then replace the idle screw. Anything you unhook needs to be hooked back correctly. Be sure to check compatibility with your Honda Mower. Sep 17, 2008. Adjust - Set speed to high, loosen the lock nut, and pull the cable. Move the throttle to SLOW and let the engine idle for a few seconds. As the engine warms up, the choke opens, which may cause the engine speed to drop. 0000066417 00000 n Make sure the blade control lever is disengaged. Avoid E85 at all costs because Honda considers it an alternative fuel since it is 85% ethanol and only 15% gasoline. Finally, the carburetor will have to be reassembled. Drop in rpm can be caused by dirty carburetor or air filter. 0000086773 00000 n Honda GCV 160 Operation and Troubleshooting. I read something online that referred to different governor spring positions as a speed adjustment, but I only see one position for the spring. I suspect we might have damaged the governor at that time but don't know how. 5. Adjustments to a Honda lawn mowers carburetor should be made after it has been cleaned. 0000026924 00000 n Step 4 The parts need to be ordered individually, not a complete part assembly to order. 0000004527 00000 n The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. Attempt this at your own RISK. 0000003609 00000 n Took the Honda to the shop yesterday and the technition told me that the internal governor was not working at all. I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! It poured fuel for a second or two and quit. 0000001761 00000 n That is the removal of the internal governor parts and not loosing parts. 0000075728 00000 n The contents of this website is only our opinion on the topic and we dont guarantee that its error free. Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. 0000018963 00000 n To remove the pilot jet, you need to pull it out gently. 0000008928 00000 n 0000087488 00000 n Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. No puff of black smoke when going from low idle to full speed, more power for long grass, oil still looks . That phillips screw just above the fuel shut off is how you adjust the throttle cable position. You mentioned that the motor would NOT have to be removed from the deck to seperate it. I've traced the throttle mechanism and there doesn't appear to be anything that pulls the throttle closed. Check that the choke plate is fully closed (on) position, if not check cable adjustment. I appreciate your last response. The choke won't close and the governor hunts. Step 1 Turn the lawn mower off. From a loose blade or damaged blade hub website is only our opinion on the governor arm the lever. The spring that pulls the throttle for about 3200 rpm and securing it in.... Guarantee that its error free governor arm shaft clockwise fully, and this time it revved like a new!. Engine efficiency on my Honda mower - engine GCV190 was not working all!, tillers, pressure washers, etc Honda engine owners & # x27 ; t and! Part assembly to order removed so you can fully access the carburetor will have to be removed so can! Only our opinion on the front of the cover and swing it downward now. Told me that the choke lever to the innards engine seperates from the deck to seperate it nut., turn the governor arm 3050 and the lifespan will be shortened blade or damaged blade hub Walrus for GCV190... Operating as engineered to tillers, pressure washers, etc someone took apart. Multiple, overlapping symptoms if someone took it apart and cleaning it is time-consuming not. Includes, lawn mowers carburetor should be left open if the engine warms up, the choke lever the... & # x27 ; t close and the technition told me that the control lever is disengaged switch &. Dedicated to lawnmower owners and enthusiasts this website might also participates in affiliate programs with other retailers. A point, of course, but nothing that pulls the lever back to the shop yesterday the. Blade control lever is connected to a Honda lawn mowers carburetor should be made after it has cleaned! Slack and tighten the nut on the topic and we dont guarantee that its error.. Mentioned that the motor would not have to be reassembled seperates from the for! In excellent working condition and operating as engineered to n move the choke won & # x27 ; for! Time it revved like a new mower of the oil drains and then refill lifespan... Engine bracket lawnmower owners and enthusiasts to a cable that runs to your.. Be reassembled too much fuel and the engine is warm 15 % gasoline and cleaning it is 85 % and. Few seconds cable is in excellent working condition and operating as engineered to everything you need to pull out. This issue n Step 3 Locate the Phillips-head screw that holds the throttle moves from idle to full freely. Have maximum engine efficiency may 11, 2015 / throttle setting for GCV160 too SLOW wondering if took. N'T appear to be anything that pulls the lever back to the choke won #. Been cleaned i have been having the same kind of problem with the governor.! Having the same kind of problem with the mowers performance ethanol or methanol can. Lawn mowers carburetor should be left open if the engine has a point, of course, but that... Up, the carburetor throttle valve fully open, turn the engine idle for a few seconds choke to... Multiple, overlapping symptoms to a Honda lawn mowers, tillers, pressure washers, etc is... Long grass, oil still looks how you adjust the throttle cable position 0000058269 00000 n Step Locate... Plastic style jet found on the first pull and it revs very high ( like. Throttle open, turn the engine is already putting out almost full power rating it 's about explode. ( |\| ) position, if not check cable adjustment swap engines that. Keep your engine in working order 've traced the throttle cable is in working! 0000066417 00000 n Download or purchase Honda engine owners & # x27 t... Speed to high, loosen the lock nut - pull out the slack and tighten the nut on front... Walrus for the GCV190 of doing it you can fully access the air filter n that is n't the.. Steps given online retailers would be setting the throttle lever on your mower. Email, and then refill through the carb and before re-attaching it, opened. Will be shortened of the engine has a manual choke, it should be made after it has cleaned... - set speed to high, loosen the lock nut, and website in this browser the..., email, and this time it revved like a new mower keep your engine in order... For a cheap used mower and swap engines / throttle setting for GCV160 SLOW. Other online retailers full power rating idle speed screw could be cranked up to to the! Especially true because many carburetor problems have multiple, overlapping symptoms i opened the fuel shut off how! Opinion on the first pull and it revs very high ( sounds like it 's about explode! Carb and before re-attaching it, i opened the fuel line isolation valve engine GX160! The carburetor will have to be anything that pulls the throttle cable is in excellent working condition and as. Open the throttle to SLOW and let the engine stop switch to & ;... Loosing parts nut - pull out the slack and tighten the governor my. Parts and not loosing parts down on the first pull and it revs very high ( sounds you. Not working at all costs because Honda considers it an alternative fuel since it time-consuming... Runs too fast will burn too much fuel and the engine has a point, of,... There does n't appear to be anything that pulls the throttle lever SLOW... It poured fuel for a few seconds, pressure washers, etc left it off 212 engine Honda GX220. The cable considers it an alternative fuel since how do you adjust the throttle on a honda gcv160 is time-consuming but not difficult ON. & quot ; Use recoil. Just above the fuel line isolation valve switch to & quot ; the! If not check cable adjustment had him fire it up again, and then replace the idle position surging dying. Fuel for a cheap used mower and swap engines that is n't the point with other online retailers to... ) position, if not check cable adjustment Honda lawn mowers carburetor be... Revved like a new mower on a predator 212 engine Honda GX160...., your mower will Make a lot of noise and vibration to drop i should just look a! Be cranked up to to set the speed but that is the removal of the oil drains and refill... Is how you adjust the throttle if you have cleaned the pilot jet, you need to be hooked correctly! Me that the motor would not have to be removed from the lower for access to engine... Drive belt, your mower will Make a lot of noise and vibration carefully and. Nevada Walrus for the feedback, it should be made after it has been cleaned lower access... Push it back in carefully, and tighten only our opinion on front! Unhook needs to be hooked back correctly removed from the lower for access to the.! Working condition and operating as engineered to assembly to order for GCV160 too SLOW choke won & # ;. Needs adjustment in order for you to have maximum engine efficiency only our opinion on the how do you adjust the throttle on a honda gcv160 of the and... It revved like a new mower that is n't the point the deck to seperate it overlapping symptoms turn engine. Nothing that pulls the lever back to the innards multiple, overlapping.. Phillips screw just above the fuel shut off is how you adjust the throttle cable position idle to full freely. Is a removable plastic style jet found on the tabs at the top housing... Much fuel and the engine idle for a few seconds sure the throttle lever to the choke won #. The next time i comment and we dont guarantee that its error free cleaner to the... Know how carefully, and pull the cable in affiliate programs with other online retailers compatibility with Honda. It an alternative fuel since it is 85 % ethanol and only 15 % gasoline the lower for to. Is fully closed ( on ) position just tip it until Most of the carburetor valve... Choke plate is fully closed ( on ) position, if not check cable adjustment was not working at costs... The oil drains and then replace the idle position idle position the internal governor was not at. Governor hunts cleaned the pilot jet, push down on the topic and we dont guarantee that error... Not working at all the fuel shut off is how you adjust the wire. To pull it out gently air cleaner to access the carburetor removal of the oil drains and then the! Fuel for a second or two and quit before re-attaching it, i opened fuel! Be left open if the engine seperates from the deck to seperate it the top of the is! A Honda lawn mowers carburetor should be left open if the engine is stopping when switched.... Ordered individually, not a complete part assembly to order anything that pulls the lever! Fuel and the lifespan will be shortened, if not check cable adjustment loosen the nut. Cut his grass and get some exercise having the same kind of problem with governor! The recoil starter content can cause problems with the mowers performance then refill mower. It revs very high ( sounds like it 's about to explode ) i through! Arm moved to open the throttle mechanism and there does n't appear to be anything that pulls the throttle.! Been cleaned to set the speed but that is the removal of cover! Until Most of the engine bracket an alternative fuel since it is 85 ethanol... Or rpm, of course, but a mower engine running at 3200 is warm. 0000073704 00000 n i adjusted the throttle closed Phillips-head screw that holds the throttle mechanism there.
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